Weatherproof outdoor connections with waterproof butyl tape, as shown in the following photos:


Note:  The illustrations in this appendix depict Enclosure A; however, weatherproofing also should be applied to Enclosure B units.

  1. The following photo depicts the connector before weatherproofing. You will add three layers of tape; one 6-inch strip of butyl tape and two 6-inch strips of electrician’s tape are required.

    2.      First, wrap the connector using the first strip of electri­cian’s tape, as shown in photos 2, 3, and 4.  This serves as a base for the butyl tape, letting you remove the butyl tape easily when necessary.

    2

     

    3

     

    4

     
            

    3.      Next, in the same manner, apply a layer of butyl tape over the electrician’s tape, as shown in photos 5 through 8.

         

    4.      Finally, apply a layer of black electrician’s tape over the butyl tape for further protection, as shown in photos 9 and 10; the butyl tape alone is not UV protected.

      


    Interface Cables

    Interface Cable LEDs

     

    Cable 1:  Power / Ethernet Connection

    Ethernet Link

    Off

    Blink

    On

    No link

    Ethernet activity

    Ethernet link established

    RF Link

    Off

    Blink

    On

    No power (DC)

    No link

    Link established

    Cable 2:  T1 / E1 Connection

    CH1

    Off
    Blink
    On

    Disabled
    Enabled & LOS
    Enabled & input okay

    Not used.

    Cable 3:  T1 / E1 Connection

    CH2

    Off
    Blink
    On

    Disabled
    Enabled & LOS
    Enabled & input okay

    Not used.

    Cable 4:  GPS Transceiver Connection

    RSL

    Blink

    The faster the blinking, the higher the RSL value.

    GPS

    Off
    Blink

    On

    GPS disabled
    Enabled but not functioning

    Enabled & input okay

     

    Cable Descriptions

    Cable #1 (50 meters, provided with radio)

    Function

    Power (DC) and Ethernet connection

    Type

    Cat 5e, UV shielded

    Impedance

    100 ohms

    Recommended cables

    4 UTP, 24 AWG, UL rated

    Maximum Distance

    75 meters
    Note: The maximum length of the CAT5 cable allowed between the QuickBridge and the power adapter is 75 meters.  This is also true for the cabling between the PC and the power adapter.  Total length of the two cables should not exceed 100 meters.

    Connector type, radio end

    RJ-45 female, weatherized using weatherproof connector

    Connector type, power and Ethernet Adapyter end

    8-pin DIN male connector with solder cup/cover or crimp pins to power and Ethernet adapter

    Cables #2 and #3
    (Provided as an optional cable kit; RJ-45 cable connector is provided in QuickBridge Accessory Kit)

    Function

    T1 or E1 Channel 1 and T1/E1 Channel 2

    Type

    Twisted Shielded Pair

    T1 Lines:

    T1 point for line buildout

    Line buildout starts at the radio connector

    DSX-1 crossover point

    End user responsible for establishing DSX-1 crossover point to establish line buildout and testing

    Impedance

    100 ohms + 5%

    Recommended Cable

    4 pair shielded twisted pair (STP), 22 AWG, UL rated

    Connector type on radio end

    RJ-48C female, weatherized using weatherproof connector with cover and O-ring over the connector

    Maximum Distance

    655 feet, per line buildout

    E1 Lines:

    Impedance

    120 ohms @ + 5%

    Recommended cable

    4 pair shielded twisted pair (STP), 22 AWG, UL rated

    Connector type on radio end

    RJ-45 female, weatherized using weatherproof connector, with cover and O-ring over the connector

    Cable #4
    (This cable is part of the optional GPS receiver kit; separately orderable)

    Function

    GPS transceiver connection

    Type

    Serial cable, modified from vendor

    Connector type on radio end

    RJ-45 female, weatherized using weatherproof connector with cover and O-ring over the connector

    Maximum length

    5 meters (nearly 17 feet)

     

    Connector Pin Assignments

    GPS Transceiver

    GPS Transceiver Connector Pin Assignments

    Pin

    Description

    Pin

    Description

    1

    5v VCC

    5

    GPS TX Data (from GPS)

    2

    GND

    6

    1PPS (input from GPS)

    3

    GPS RCV Data (to GPS)

    7

    NC (not connected)

    4

    GPS Enable (active Low)

    8

    NC (not connected)

     


    POWER Data Cable

     

    Connector Pins and Wire Colors

    DIN PIN
    Twisted Pair


    COLOR


    SIGNAL


    RJ-45 PLUG PIN

    2

    7

    BLUE

    WHITE / BLUE

    +24 VDC

    -24 VDC

    4

    5

    6

    8

    WHITE / BROWN

    BROWN

    +24 VDC

    -24 VDC

    7

    8

    5

    3

    WHITE / ORANGE

    ORANGE

    Rx+

    Rx-

    1

    2

    1

    4

    WHITE / GREEN

    GREEN

    Tx+

    Tx-

    3

    6

    Color codes are for reference only

     


    Ethernet  Port Connector

    The Ethernet connector supports 10/100 Base-TX Ethernet serial data using one 8-pin modular jack connector.  This port allows Ethernet data to be passed across the hop. 

    Ethernet Port Connector Pin Assignment Description

    Pin

    Description

    Signal Direction

    1

    Rx Data In +

    Input

    2

    Rx Data In  -

    Input

    3

    Tx Data Out +

    Output

    4

    *               (connected to cross-talk suppression circuits)

     

    5

    *

     

    6

    Tx Data Out -

    Output

    7

    *

     

    8

    *

     

     

    T1/E1 Cable

    Notes:

    1)   The maximum recommended cable length for a T1/E1 cable is 655 feet (approximately 200 M) .

    2)   To connect the shielded connector to the shielded cable, the wire inside the cable’s metal sheath must be soldered to the metal case of the connector (at one end only).

    3)     When Installing the connector and weatherseal strain relief onto cable, do not tighten to the cable until final installation.

    4)     Connect to the T1 circuits using properly shielded 8-pin modular (RJ-48C) connectors; connect to the E1 circuits using properly shielded 8-pin modular (RJ-45) connectors.

    The color code of the Ethernet cable used between the power supply and the radio depends upon the particular QuickBridge radio.  For example, the color code of the Ethernet cable used between the power supply and the radio has been changed to the standard EIA 568B wiring color code. See the illustration at the bottom of the next page.

    Normally this does not present a problem since the cable is wired the same end-for-end; just the colors have changed.  When using a lightning protector, however, the color code of the cable must be noted to make sure that the lightning protection is connected properly.  Incorrect wiring can cause damage to the lightning protector.  Here are the two different color codes.

    Signal

    RJ45 Pin#

    DIN Pin#

    Original Wiring Color

    538B Wiring Color

    Rx+

    1

    5

      Green

    White / Orange

    Rx-

    2

    3

      White / Green

    Orange

    Tx+

    3

    1

      Blue

    White / Green

    +V

    4

    2

      Orange

    Blue

    -V

    5

    7

      White / Orange

    White / Blue

    Tx-

    6

    4

      White / Blue

    Green

    +V

    7

    6

      Brown

    White / Brown

    -V

    8

    8

      White / Brown

    Brown

     

    Cable Part# on Label

    Length

    Original Revisions

    EIA 568B Revisions

    100-00737-01 or 53999

    25 m

    90, 1, 2, or 3

    4, 5, or >

    67085

    25 m

    None

    All

    100-00737-02 or 59400

    50 m

    1, 2, or 3

    4, 5, or >

    67086

    50 m

    None

    All

    The color code that a cable is using can be identified by either looking at the color of the wire in pin one of the RJ45 connector (the pin on the left with the tab facing down and the cable coming towards you).  If the wire in pin 1 is Green, then you have the original color code, if the wire is White / Orange then you have an EIA 568B wired cable.

    Alternatively, if you do not have access to the RJ45 (for installed systems), you may reference the part number and revision label on the cable that is usually near the DIN connector.  Refer to the following table to determine which color code cable you have based on the cable.

    Cable Part # on Label

    Original Revisions

    EIA 568B Revisions

    Length

    100-00737-01 or 59399

    Rev 90, 1, 2, 3

    Rev 4, 5, or >

    25m

    67085

    None

    All Revisions

    25m

    100-00737-02 or 59400

    Rev 1, 2, 3

    Rev 4, 5, or >

    50m

    67086

    None

    All Revisions

    50m

    100-00737-03 or 59401

    Rev 1, 2, 3

    Rev 4, 5, or >

    75m

    67087

    None

    All Revisions

    75m

     

     


    Lightning Protection Recommendation

    All outdoor electronic equipment is susceptible to lightning damage.  Proper grounding to national and local codes is instrumental in providing human safety.   Lightning Protection is used to maximize the reliability of the electronic system by diverting the excess energy that can be induced on any transmission lines (data, power) through a series of surge protection devices.  The energy is dissipated through heat and also diverted to ground.

    What Protection is Provided?

    All Tsunami QuickBridge radio units have built-in lightning protection on both the power supply lines and the Ethernet lines.  There are TVS diodes that provide protection to IEC 61000-4-05.  Proxim Corporation uses “well-design” practices incorporating these devices in the Tsunami QuickBridge products.

    Why is Additional Protection Recommended?

    Lightning, even with the built-in protection, can still damage outdoor Tsunami equipment.  This can occur for any number of reasons, such as an improperly grounded installation, or when the amount of transient energy from nearby lightning exceeds what the devices can handle.

    If a Tsunami unit fails due to damage from lightning, the link is out-of-service until the unit is replaced or repaired.  An external, revertive protection device can provide a higher level of protection and greater probability of surviving lightning transients without damage to the Tsunami equipment.  If damage does occur, most likely it is to the lightning protection devices and not the Tsunami equipment.  Remember, even with external lightening protection, damage can still occur to the Tsunami outdoor units.

    What Protection is Recommended?

    Proxim recommends the following for its QuickBridge products:

     

    Installation Requirement

    Proxim Product

    Industrial

    Commercial

    SOHO

    Tsunami QuickBridge
    (2 units)

    (1)

    (1) or (2) (up to 50 meters)

    (1) or (2) (up to 50 meters)

     (1)  PolyPhaser 101-1218W-A.1 CAT 5 
           Data Protector

    Contact Information:

    Polyphaser Corporation

    2225 Park Place

    P. O. Box 9000

    Minden, Nevada   89424

    1-800-325-7170

    (775) 782-4476 (fax)

    (2)  Transtector 1101-TSU Surge Supressor

    Contact information:

    Transtector Systems
    OEM Division
    10701 Airport Drive
    Hayden Lake, ID  83858
    (208) 762-6069
    (208) 752-6155 (fax)
    oem@transtector.com

     

    PolyPhaser CAT 5 Data Protector

    This is a heavy-duty aluminum, weather-tight enclosure for outdoor use that serves to protect wireless outdoor units, as well as the indoor power & Ethernet adapter and connected line equipment inside the roof penetration.  This product can be used for all CAT 5 cable lengths up to 100 meters from the outdoor wireless unit to the indoor power & Ethernet adapter.

    The Polyphaser Data Protector uses Cascade Technology.  This is a multi-stage technology that is superior to single stage because of high surge current capacity and fast response time.  The unit is designed to fit in-line onto the outdoor CAT 5e cable, using two weatherized plug openings for the cable to enter and exit.  The existing cable is cut, dressed, and reconnected onto two sets of 8 screw terminals inside the Data Protector.

    Transtector Systems Surge Supressor

    This outdoor-use, molded plastic, weather-tight enclosure is a surge suppressor designed to protect the QuickBridge unit from lightning damage.  This product can be used for CAT 5 cable lengths up to 50 meters from the outdoor wireless unit to indoor power & Ethernet adapter.

    The 1101-TSU uses silicon avalanche suppression diodes (SASD) to provide lower voltage protection level (VPL).  This technology provides a superior protection level over traditional gas tube type devices.  The unit is designed to fit onto a CAT 5 cable in a pass-through configuration.  The input and output connections can be made at two sets of 8-screw terminals, or two 8-pin DIN style connectors.  This arrangement allows the installation of the connectorized CAT 5e cable directly into the Surge Suppressor, or with a cut cable.

    How are the Lightning Protection Units Connected to the CAT 5 Cable?

    The lightning protection units recommended are designed to be installed in-line onto the CAT 5e cable that connects the outdoor QuickBridge unit to the indoor power adapter.

    The lightning protection device has a Surge (cable-facing) side, and an Equipment (equipment-facing) side.  The Equipment side faces the outdoor QuickBridge unit or the indoor power & Ethernet adapter.  The Surge side faces the long length of cable; when installing two lightning protection units, each unit’s Surge side face one another.

    See pin-out information for each unit in “Protection Unit Specifications” for connecting the cable to the protection device.

    Where Should the Protection Units be Located?

    At least one unit should be installed near every outdoor QuickBridge unit.  General guidelines are:

    ·        Locate protector as close to the outdoor QuickBridge unit as possible, where the lightning protection unit can be securely mounted to a flat surface and grounded properly.  Ideally, this should be no further than five feet away from the unit.

    ·        Locate one protector at the roof penetration point, outside, so that the cable immediately enters the building after the protection unit.  This protector is optional if the distance from the first unit to the roof penetration point is relatively short (under 15 feet).

    Installing two protectors provides the maximum protection against lightning damage to the outdoor QuickBridge unit and the indoor power & Ethernet adapter, especially if the CAT 5 cable length is greater than 15 meters.

    The QuickBridge contains two complete radio units.  A total of two or four lightning protection units should be ordered per QuickBridge link.

    Lightning Protection Specifications

    PolyPhaser 101-1218W-A.1 Data Protector

    Surge:............................................................... BellCore 1089 10/100msec, 100A

    Temperature:.................................................... -40°C to +65°C storage/operating +50°C

    Maximum Characteristics Data (Ethernet):

    Turn-on:............................................................ +7.0 VDC ± 10%

    Resistance:....................................................... 1 ohm

    Capacitance:..................................................... 15 pf Line to Ground, 30 pf Line to Line

    Data Rage:........................................................ Up to 100Mbps (100BT)

    Maximum Characteristics DC:

    Turn-on:............................................................ ± 68 VDC ± 10%

    Resistance:....................................................... 0.02 ohm

    User Current:.................................................... 2A max.

    Size................................................................... L x W x T:  6.53” x 2.77” x 1.25”

    Mounting............................................................ Panel or pole mount

    Pinout and Wiring Specifications:

    Examine the RJ45 connector to ensure which color wire is connected to pin 1.

    The pins of the RJ45 connector are numbered left to right, considering it is upside down (clip down).  Alternatively, if you cannot examine the RJ45 connector, see the revision of the cable.  The label is located near the cable DIN connector.  See the following table to determine the wiring of the cable based upon the revision.

    Cable Part #

    Length

    Original Wiring (Green on RJ45 Pin 1)

    EIA 568B Wiring (White/Orange on Pin 1)

    100-00737-01 or 53999

    25 m

    Revision 90, 1, 2, or 3

    Revision 4, 5 or >

    67085

    25 m

    None

    All revisions

    100-00737-02 or 59400

    50 m

    Revision 1, 2, or 3

    Revision 4, 5, or >

    67086

    50 m

    None

    All revisions

    100-00737-03 or 59401

    75 m

    Revision 1, 2, or 3

    Revision 4, 5, or >

    67087

    75 m

    None

    All revisions

     

    Surge Side

    Equipment Side

    Application

    Original Wiring (Green on RJ45 Pin 1)

    EIA 568B Wiring (White/orange on RJ45 Pin 1)

    Vdc in

    VDC out

    48Vdc

    White/Orange

    Blue

    RTN in

    RTN out

    Ground

    Orange

    White/Blue

    Vdc in

    VDC out

    48Vdc

    White/Brown

    White/Brown

    RTN in

    RTN out

    Ground

    Brown

    Brown

    Tx+ in

    Tx+ out

    Tx +

    Green

    White/Orange

    Tx- in

    Tx- out

    Tx -

    White/Green

    Orange

    Rx+ in

    Rx+ out

    Rx +

    Violet

    White/Green

    Rx- in

    Rx- out

    Rx -

    White/Violet

    Green

    GND

    GND

    Shield, if req.

     

     

    Note:   VDC in (out) and RTN in (out) pinouts are based upon applying a positive 24 FDC to the VDC terminal and applying the dc ground to RTN.

    For additional information, go to www.polyphaser.com.

    Transtector Systems ALPU-TSU Surge Suppressor

    Surge:........................................................................... IEEE 10/1000 Long Wave, 150 A peak

    Temperature:............................................................... -40°C to +80°C operating and storage

    Ethernet Characteristics:

    Transfer Rate:.............................................................. CAT 5

    Maximum Continuous Operating Voltage:................... 20 VDC

    Protection Mode:.......................................................... Line to Line, Line to Ground

    Response Time (max):................................................ 5 nanoseconds

    Standby Power (max):................................................. <0.5 Watt

    Peak Power:................................................................. 5000 Watts

    DC Characteristics:

    Service Voltage:........................................................... 20 VDC

    Maximum Continuous Operating Voltage:................... 80 VDC

    Response Time (max):................................................ 5 nanoseconds

    Standby Power (max):................................................. <0.5 Watts

    Peak Power:................................................................. 20,000 Watts

    Protection Mode:.......................................................... Line to Line

    Size:............................................................................. L x W x T:  6.13” x 4.5” x 2.5”


    Pinout and Wiring Specifications:

    Examine the RJ45 connector to ensure which color wire is connected to pin 1.

    The pins of the RJ45 connector are numbered left to right, considering it is upside down (clip down).

    Alternatively, if you cannot examine the RJ45 connector, see the revision of the cable.  The label is located near the cable DIN connector.  See the following table to determine the wiring of the cable based upon the revision.

    Cable Part #

    Length

    Original Wiring (Green on RJ45 Pin 1)

    EIA 568B Wiring (White/Orange on Pin 1)

    100-00737-01 or 53999

    25 m

    Revision 90, 1, 2, or 3

    Revision 4, 5 or >

    67085

    25 m

    None

    All revisions

    100-00737-02 or 59400

    50 m

    Revision 1, 2, or 3

    Revision 4, 5, or >

    67086

    50 m

    None

    All revisions

    100-00737-03 or 59401

    75 m

    Revision 1, 2, or 3

    Revision 4, 5, or >

    67087

    75 m

    None

    All revisions

     

    Surge Side

    Equipment Side

    Application

    Original Wiring (Green on RJ45 Pin 1)

    EIA 568B Wiring (White/Orange on Pin 1)

    VDC in

    VDC out

    +24 VDC

    White/Orange

    White/Blue

    RTN in

    RTN out

    Ground

    Orange

    Blue

    VDC in

    VDC out

    +24 VDC

    White/Brown

    Brown1

    RTN in

    RTN out

    Ground

    Brown

    White/Brown

    Tx+ in

    Tx+ out

    Tx +

    Green

    White/Orange

    Tx- in

    Tx- out

    Tx -

    White/Green

    Orange1

    Rx+ in

    Rx+ out

    Rx +

    Violet

    White/Green

    Rx- in

    Rx- out

    Rx -

    White/Violet

    Green

    GND

    GND

    Shield, if req.

     

     

    1The RTN pins in the ALPU-TSU are floating ground.  The DC connection (+24 VDC and Gnd) will be unaffected if the ORANGE (or BLUE depending upon the color code on pin 1 of the RJ45), or the WHITE/ORANGE i(or White/Blue) wire is connected to the RTN pin.

    For additional information, go to www.transtector.com.